Services
Sample Availability & Policy
Prices are calculated upon receipt of the customer’s detailed requirements. Usually quotation could be provided within 24 hours.
Samples are sent by express, usually via customer’s appointed carrier such as FEDEX, UPS, DHL etc.
Production begins as soon as the customer agrees to our terms, upon sample approval.
Quality Assurance:
Our process includes many quality procedures, in-line and final production.
At our workterm, we are committed to quality requirements of the best standard. We do not sacrifice on quality. We make sure quality is adhered to throughout our operation from sampling to final shipment. We take extra efforts in ensuring the suppliers comply with strict quality control. Quality Assurance is an inherent part of our services and we ensure that our customers do not face any problem at any stage
Quality Control and Inspection Procedures:
We normally follow AQL Level 4.0 inspection method, but on special case we follow any inspection method our customers require. Our quality control and inspection procedure includes the following functions:
1. Our Quality Assurance department checks all the fabric/Accessories to ensure that quality/color etc conforms to the order / style.
2. Our Quality Assurance and merchandising team goes to factory location to evaluate pre-production (size set) sample, patterns, etc to approve for trial production.
3. Quality Assurance team evaluates trial production and then finally approves for bulk production
4. As bulk production starts, our Quality Assurance team goes for inline inspection. This inline inspection during production is performed on daily basis.
5. At the middle stage of production if (standard of quality) result is acceptable / good then we go for pre-final inspection. Here we check the case pack, carton quality, shipping mark, assortment, presentation etc.
6. If the pre-final result is acceptable then we go for final inspection & if it passes, we approve for the final shipment.
To ensure quality of the highest standard, we inspect at every stage of the production process. The following Quality & Inspection steps are being currently employed in sourcing and manufacturing:
7. Accessories Inspection
8. Knitted & Flannel Inspection
9. Measurement Spec checking
10. Accessories Inspection testing
11. Accessories Color Matching checking
12. Daily Cutting checking
13. Fabric Inspection
14. Lab dip testing
15. Washing Fabric testing
About Our R & D Department
Our R&D is undertaken by the Technology Research Department, which consists of the Sample Exhibition Center (SEC), the CAD-Technology Center (CADTC) and the Sample-Working Center (SWC). The SEC displays thousands of samples covering most of our product range. The CADTC is responsible for plate/pattern making, style designing, calculating predicted consumption, graphic processing and photo production. The SWC mainly functions as a sample design and production center.
R & D in Manufacturing Processes
Product Design
1.Prototype development
2.Research on size
3.Refining manufacturing process
4.Rapid materials estimation
Production Design
1.Processing skill
2.Mass production method
3.Equipment for mass production
4.Aided equipment for mass production
5.Production flow
6.Production arrangement
Artwork Design:
- Artwork for embroidery/printing to be provided by customer.
- Mould charge is not required for new design after order placed.
- Our professional graphic designer can turn your draft for embroidery/printing into beautiful artwork at low cost.
We offer embroidery and printing service as below:
A. printing
﹡Discharge ﹡Emboss ﹡Flock ﹡Glitter (Silver & Gold) ﹡Hi-Density ﹡Jelly
﹡ Laser ﹡ Plastisol ﹡Puff ﹡Silkscreen ﹡Transfer ﹡Water Base
B. Embroidery
﹡3D normal EMB ﹡Appliqued ﹡Patch EMB ﹡Tatami
Advantages of technical research and development
To provide multi-product combination, and enhance the competitiveness on creating specified products.
Quotations
Normally your quotation is received within one working days (please note any time difference between countries).
Production Lead-time:
After order confirmation, please allow 15-20 days for print-proof/approval sample. Once confirmed, allow 25-45 days production. Lead times vary depending on seasons, availability of raw materials and components.
Merchandising:
Our merchandising team is committed to complete customer satisfaction. Our merchandising department consists of highly qualified team of merchandisers whose prime aim is to provide full satisfaction to our customer starting from the fabric procurement stage to shipment and reporting the status of the order to the buyers regularly
The services our merchandising team provides to our clients are:
. Systematic follow-up on each stage of production and execution of order on time.
. Monitoring new trends in fabric, fashion and design.
. Locating new reliable sources to meet the requirements of the customer with regard to fashion and design.
. Introducing new samples to buyers to enable them to expand their business.
. Educate the customer about the characteristics of variety of fabrics, dyes, dyeing and printing process, and their positive and negative points and caution the buyers about the pitfalls involved.
. Liaison between the customer and our factories and follow-up.
. Guiding the supplier in preparation of the range to meet the customer's requirements with regard to fashion and design and negotiation.
In addition, we keep our buyers updated at every stage of their orders. Due to this, we prepare daily production report from the manufacturers unit. This report keeps the buyer updated about their order at every stage of the production process.
Guarantees/Warranties/Terms and Conditions
We take full responsibility for any inconformity with buyers' requests in color, quantity, packing and size.
We guarantee the protection of customers’ designs, workmanship, patents and copyrights.
Customized design service is available, executed by professional designers from packaging design majors. Our own designs could be exclusively provided.
Terms could be FOB, CFR, CIF, CIP, DDU, DDP etc.
Logistics Operation Support
Our staff in the Foreign Trade Department are all experienced in the exporting industry.
Being a supply chain service provider, we have the knowledge and expertise to provide total logistic and transportation solutions to our customers. Our qualified personnel work in close association with leading freight forwarders, air and shipping lines at various locations. In addition, we can provide you specific value added services by pre advising all shipments on a regular basis with tentative arrival dates.
- 1 set Form A or Certificate of Origin is provided for each order (for shipment quantity > 1,000pcs & > US$1,500.-)
- The cost of each extra set of Form A is US$70.- and extra set of Certificate of Origin is US$20.-
- Export license (Quota) is required for the States. Its cost is depends on the market fluctuation.
Customers visit our facility
Logistics operation
FAQ
Why do business with China t-shirt factory?
Q: What is your main product?
A: Knitting products include T-Shirt, Plain T-Shirt, Printing T-Shirt ( include ink printing, offset printing, heat transfer printing, discharge printing, Plastisol printing etc), Polo Shirt, Vest, Pajama Set, Sportswear Pullover, Jacket, Child Wear etc. knitting garment.
KNIT:
Our tie up with a state-of-the art local vertical knit textile mill positions us at a highly competetive platform.
+ Types of yarn used
+ Knitting capacity
+ No. of knitting's machines
+ Type of machines
+ Fabric knit
+ Knitted fabric processing
+ Finishing with compacting
+ Printing
+ Embroidery
Types of yarn spun:
Counts 20's 60's (Single & Doubled)
Carded & Combed
For knitting & weaving
Cotton melange yarn (Heather)
Counts 20's - 40's
Knitting capacity: 4 tomes per dayHOME OF WOVEN, KNIT & NYLON:
No. of knitting's machines: Twelve (12)
Type of machines: Single jersey, Interlock, Rib, Flat knit
Fabric:
Single Jersey
Double Jersey
Pique
AU four track designs
Interlock plain
Interlock drop needle
Flat back rib
Two track interlock design
Knitted fabric processing: Soft flow with capacity of 5 tonnes per day
Finishing with compacting: 8 tonnes per day (Tubular and Open width)
Printing: Rotary/flat reactive and pigment available.
Embroidery: 20 head machines.
Q: What are the actual sizes for your t-shirts?
A: Some of the products on our website are also available in 3XL, 4XL and 5XL. If you need these sizes, please email us or call us for pricing information. The average sizing is as follows:
Q: What is your Corporation stratagem?
A: At beginning, we do OEM for global famous brands. During this period, we continually improve and strengthen us, always following the fashion current of the world and enhance our designing ability gradually. After many years heightening, we are planning to get into the ODM stage. Then, we will co-operate with international brands Operation Company and famous multinational retailing or shop to sell our own brand (D-Star) and Realize our dream (OBM operation in all of the world) P.S.: OBM=Own Brand Manufacturing
Q: What is your output per month?
A: Now we could produce about 300,000 dozen garments.
Q: What is your strength?
A: 1) Under the guaranteed quality and competitive price, we have good reputation and creditability in European and American market. 2) We are a high-tech professional manufactory in the knitting garment..
Q: What are your payment terms?
Normally the following 3 terms of payment are acceptable:
A: 1) Order values less than US$50,000, 40% deposit by T/T (bank transfer), Balance of payment at least 4 days before exit factory or copy of bill of lading by fax or email.
2) Order values more than US$ 50,000, we will accept L/C (Letter of Credit) at sight. All bank charges are at L/C applicant's cost for amount
3) For small order, cash or T/T for full amount in advance.
Q: What are your holidays?
A: We have 3 major holidays.
1) Chinese New Year
This date is different each year and is usually late January or in February for 10-14days, Production and shipping schedules get very tight at this time.
2) Labour Day
May 1 to 7
3) Founding Day Anniversary
October 1 to 7
Ordering Samples
Q: How much for a standard sample?
A: Sample charges apply and are sent on a collect basis. You may also provide us with your freight collect account number with one of the major world-wide express companies (eg.: DHL, UPS, Fedex, TNT, etc.). All expenses are payable prior to a sample being sent.
Regular customers may not be charged except for courier costs.
Q: How much for a 100% correct approved sample WITHOUT placing the order?
A: Sample cost plus Tooling or Setup costs if applicable , plus US$150 handing fee and express charges.
Please note that 100% approved samples are often not possible due to minimum quantities for dying fabrics or materials in your required colour.
Q: How much for an approved sample if I have placed an order?
A: There is no charge if you have placed your order, signed and sent back our Sales confirmation and paid the deposit (if applicable) except for the express charges .
Q: What’s Your Inquiry Details?
A: We do it to your specification. please let us know the followings when you make enquiries:
1. Fabric: Jersey, interlock, rib, honeycomb etc. cotton or cotton mixed (cotton/TC/CVC); carded, semi-combed or combed cotton; and weight usually vary as follows:
a. promotional t-shirts: usual weight 140/150 gsm;
b. Midium weight t-shirts: 160/170 gsm;
c. Heavy weight t-shirts:180/190 gsm;
d. super weight t-shirts: above 200 gsm;
e. light weight t-shirts: 130 gsm to 90 gsm
2. Color: You are suggested to use PANTONE color guide to let us know the exact colors you are aftering; also you can specify color fastness rate or just let us know you need reactive dyeing or directive dyeing;
3. Sizes: specific sizes are desired which will lead to a reasonable quotation;
4. Label or logo requirements: Your artwork can be sent to us by e-mail or CD;
5. Order Quantity: at present moment, we set the min order quantity at 1,000pcs for one color and one size, which we will lower further to cater to more small business;
6. Delivery deadline.
Remark:-
中文:冷水手洗 英文English: HAND WASH COLD WATER 法语French: LAVAGE MAIN-EAU FROIDE 西班牙语Spanish: LAVAR A MANO EN AGUA FRIA 葡萄牙语Portuguese: LAVAR à M?O COM AGUA FRIA 澳大利亚Australia: HAND WASH ONLY IN COLD WATER |
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中文:冷水机洗 English: MACHINE WASH COLD French: LAVAGE MACHINE-EAU FROIDE Spanish: LAVAR EN LAVADORA CON AGUA FRIA Portuguese: LAVAR à MáQUINA COM AGUA FRIA Australia: COLD MACHINE WASH |
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中文:温水机洗 English: MACHINE WASH WARM French: LAVAGE MACHINE-EAU TIEDE Spanish: LAVAR EN LAVADORA CON AGUA TIBIA Portuguese: LAVAR à MáQUINA COM AGUA MORNA Australia: COLD MACHINE WASH |
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中文:冷水洗衣机弱洗 English: MACHINE WASH COLD DELICATE CYCLE French: LAVAGE MACHINE-EAU FROIDE-FRAGILE Spanish: LAVAR EN LAVADORA CON AGUA FRIA CICLO SUAVE Portuguese: LAVAR à MáQUINA COM AGUA FRIA CICLO SUAVE Australia: GENTLE COLD MACHINE WASH |
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中文:温水洗衣机弱洗 English: MASHINE WASH WARM DELICATE CYCLE French: LAVAGE MACHINE-EAU TIEDE-FRAGILE Spanish: LAVAR EN LAVADORA CON AGUA TIBIA CICLO SUAVE Portuguese: LAVAR à MáQUINA COM AGUA MORNA CICLO SUAVE Australia: GENTLE COLD MACHINE WASH |
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中文:不能洗 English: DO NOT WASH French: LAVAGE INTERDIT Spanish: NO LAVAR Portuguese: NO LAVAR Australia: DO NOT WASH |
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中文:不能漂白 English: DO NOT BLEACH French: JAVEL INTERDIT Spanish: NO USAR BLANQUEADOR Portuguese: NO USAR LEXíVIA OU BRANQUEADOR Australia: DO NOT BLEACH |
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中文:低温熨烫 English: TOUCH UP WITH COOL IRON French: FER A REPASSER TIEDE Spanish: RETOCAR CON PLANCHA TIBIA Portuguese: PASSAR A FERRO FRIO Australia: COOL IRON |
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中文:中温熨烫 English: TOUCH UP WITH WARM IRON French: FER A REPASSER CHAUD Spanish: RETOCAR CON PLANCHA CALIENTE Portuguese: PASSAR A FERRO MORNO Australia: WARM IRON |
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中文:不能熨烫 English: DO NOT IRON French: REPASSAGE INTERDIT Spanish: NO PLANCHAR Portuguese: NO PASSAR A FERRO Australia: DO NOT IRON |
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中文:干洗 English: DRY CLEAN French: NETTOYAGE A SEC Spanish: LAVAR EN SECO Portuguese: LAVAR A SECO Australia: DRY CLEANABLE (P) |
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中文:干洗-弱洗 English: DRY CLEAN - DELICATE CYCLE French: NETTOYAGE A SEC FRAGILE Spanish: LAVAR EN SECO CICLO SUAVE Portuguese: LAVA A SECO - CICLO SUAVE Australia: DRY CLEANABLE (P) |
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中文:不能干洗 English: DO NOT DRY CLEAN French: NETTOYAGE A SEC INTERDIT Spanish: NO LIMPIAR EN SECO Portuguese: NO LAVAR A SECO Australia: DO NOT DRY CLEAN (X) |
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中文:不加热甩干脱水 English: TUMBLE DRY LOW HEAT French: SECHER A BASSE TEMPERATURE Spanish: SECAR A MAQUINA A BAJA TEMPERATURA Portuguese: SECAR à MAQUINA à BAIXA TEMPERATURA Australia: TUMBLE DRY LOW HEAT |
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中文:不能甩干脱水 English: DO NOT TUMBLE DRY French: NE PAS SECHER A LA MACHINE Spanish: NO SECAR A MAQUINA Portuguese: NO SECAR à MAQUINA Australia: DO NOT TUMBLE DRY |
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中文:加热甩干脱水 English: TUMBLE DRY HIGH HEAT French: SECHER A HAUTE TEMPERATURE Spanish: SECAR CON TEMPERATURA Portuguese:SECAR à MAQUINA COM ALTA TEMPERATURA Australia: TUMBLE DRY MEDIUM HEAT |